Glossary · Compliance & safety

LOTO (Lockout/Tagout)

A safety procedure for isolating equipment's energy sources before maintenance work, using physical locks and tags to prevent it being switched back on.

LOTO exists to stop the single most preventable category of serious maintenance injury: equipment being re-energised while someone is still working on it. A technician isolates the energy source (electrical, hydraulic, pneumatic), applies a lock only they can remove, and tags it — so nobody else, even by accident, can restore power mid-repair.

On automated lines with multiple energy sources feeding one piece of equipment — mains power, a battery pack, stored hydraulic pressure in a lift mechanism — a proper isolation procedure has to account for every source, not just the obvious one, which is where isolation audits earn their place as a recurring, auditable work order rather than a one-off checklist.

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