Industries · Warehouse Automation

CMMS built for warehouse automation

Conveyor & sortation systems, AMRs, AS/RS and shuttles, automated packaging & labelling, pallet automation — when one asset stops, the whole building stops. Reliabilytics was born on the warehouse floor to stop that happening.

Equipment we maintain in warehouse automation

Belt / roller / ZPA conveyors Crossbelt & sliding-shoe sorters Goods-to-person AMRs & AGVs AS/RS, multishuttles & cube storage Carton erectors & auto tapers Print & apply labelling Dimensioning & scanning tunnels Palletisers & depalletisers Stretch wrappers & pallet lifts Pallet shuttles

Why warehouse automation needs a reliable CMMS

The stakes, in your industry's own terms.

Automation concentrates risk

A manual warehouse degrades gracefully — one picker off sick slows you 2%. An automated one fails absolutely: a shuttle stranded in a deep lane or a drive trip on a single conveyor zone cascades into missed truck cut-offs at up to £400 a minute. Maintenance is no longer a support function; it is the operation.

Multi-OEM complexity

A typical automated DC runs equipment from ten or more OEMs, each with its own manuals, service intervals, spare parts and fault codes. Spreadsheets cannot hold that together, and tribal knowledge walks out the door with every leaver.

Warranty & integrator dependence

Automation warranties demand documented adherence to prescribed service schedules. Miss an interval — or fail to prove you did it — and a five-figure drive unit claim gets denied while you wait days for an integrator engineer.

How Reliabilytics helps warehouse automation

Purpose-built capability, not generic ticketing.

OEM manuals → PM schedules automatically

Upload the shuttle, conveyor or palletiser manual and the AI extracts every service interval, procedure and part into a live PM programme — no months of manual configuration.

Explore AI Manual Extraction

Condition monitoring on the assets that stop the building

Vibration and temperature sensors — or your existing PLC/SCADA telemetry — stream into Reliabilytics and raise predictive work orders before a bearing seizes mid-shift.

Explore IoT Condition Monitoring

Fault reporting from the floor

Operators scan a QR code and report a jam in twenty seconds, no login. Maintenance triages it into a prioritised work order before the backlog builds.

Explore Work Order Management

Audit-ready records for warranties and inspections

Every completion timestamped with labour, parts and evidence — the proof pack that keeps OEM warranties and safety inspections intact.

Explore Safety & Compliance

Vendor-neutral across your whole OEM stack

AutoStore, Interroll, Geek+, HAI Robotics, Libiao, Cognex, SICK, Datalogic, Intralox, Caljan, FMH, Conveyor Units, Adpak, Sealed Air, Endoline — one register, one telemetry endpoint and one manual-extraction pipeline for every make in the building.

Explore Asset Management

£400/min

typical cost of an automated line stoppage

10+

OEMs in a typical automated DC

2 hrs

to onboard 100 assets with AI extraction

See it on your own warehouse automation equipment

Upload one of your OEM manuals and watch the AI build the maintenance programme — the demo takes minutes, not meetings.