Glossary · Automation & robotics

Pallet Shuttle System

A motorised shuttle that moves inside a high-density racking lane to store and retrieve pallets automatically, without a forklift entering the lane.

Pallet shuttles enable much denser storage than conventional racking because there's no need for a forklift aisle beside every lane — the shuttle does the work inside the lane itself, on a rail or channel built into the racking.

The failure consequence differs sharply by architecture. A deep-lane, LIFO-style layout with a single shuttle per lane strands every pallet behind a stalled unit until it's physically recovered. A fleet-based pool sharing a grid routes around a failed unit instead, typically losing single-digit-percent throughput rather than stopping the lane outright.

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